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Aerosol packing line
PROBLEM During the overwrapping and shrinking process, static charges are generated on the shrink sleeve. In the event where an aerosol canister...
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Air curtain drying
Drying shrink sleeved containers after steam tunnel PROBLEM Shrink sleeved containers exiting a steam tunnel are covered with moisture. Prior to...
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Belt – air conveying
PROBLEM The production and conveying of blow-moulded plastic containers will create large static charge on the containers. This will attract dust,...
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Bottle conveying and palletising
PROBLEM Blown bottles exiting a blow moulding machine are highly charged with static. This will cause the bottles to fall over on the conveyor or...
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Bottle date code
Static Issues During Inkjet Date Coding PROBLEM Dusty or statically charged products cause issues when date or batch coding, using inkjet...
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Bottle overwrapper
Wrapping & Contamination Problems with Bottle Overwrapper Wrap Machine PROBLEM There are 3 areas of concern with this type of packaging...
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Bottle Tamper Seal
PROBLEM Tamper sleeve and bottle sleeving are prone to the sleeve not sitting in the correct position on the container. This is caused when the...
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Camera inspection lens cleaning
PROBLEM Processing some materials will produce statically charged dust. This dust can cover the lens of an inspection camera, requiring frequent...
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Cigarette overwrapper
Static control on cigarette packet over wrapper PROBLEM Static charges generated on the unwinding film builds up. The film is cut to length prior...
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Cyclone – product sticking
PROBLEM Insulative plastic materials transferred via transfer ducting will generate static charges. A cyclone is used to slow and extract the air...
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Dust removal – hopper – flowtube
PROBLEM Discoloration in injection moulding is caused by contamination of equipment not properly cleaned. Cleaning of the machine during colour...
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Expanded Polystyrene (EPS) film line
PROBLEM To create the bubbles in Polystyrene Butane is injected into the liquid plastic during extrusion. As the extruded Polystyrene cools the...
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Extrusion drying to print
PROBLEM Extruded plastics are often cooled in a water bath. This requires drying. During drying and conveying static charges can rebuild on the...
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Horizontal bagging
Static control on horizontal bag filling machine PROBLEM Static charges generated on the unwinding film builds up. The film is formed into bags...
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Hot melt labelling
PROBLEM Label stock entering into the label applicator can become highly charged on the lead and trail ends of the label. This will result in: ...
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Injection moulding – step conveyor
PROBLEM Static charges on injection moulded components being conveyed and deposited into storage boxes can result in the following issues. ...
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Injection moulding – swarf control
PROBLEM Static charges on small injection moulded components may also contain small plastic particles. These particles may stick and damage the...
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Injection moulding conveyor to box storage
PROBLEM Static charges on injection moulded components being conveyed and deposited into storage boxes can result in the following issues. ...
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Injection moulding robot set down
PROBLEM Static charges on injection moulded components being stacked by a pick and place robot can result in Attraction of airborne...
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Injection moulding-moulds sticking on tool face
PROBLEM Small, light mouldings can stick to the face of the tool due to static charge. This can result in: – Mould damage Defective...
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Jetstream bottle drying
PROBLEM There are 4 areas of concern with this type of packaging machine: Wet undersides of cans cause problems when laser or ink jet printing...
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Label stacking & conveying
PROBLEM Die cut labels exit conveyor onto the stack. When the stack is complete, they transfer to a second conveyor. During transfer the labels slip...
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Large sheeting machine
PROBLEM During reel to sheet processes static charges are generated, which can cause the sheets to misbehave and stop the process. Static charges are...
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Noodle packing
PROBLEM Manufactures of dried food products, which require additional sachets or cooking instructions to be wrapped inside the pack, have problems...
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Plastic conveying – bulkhead nozzles
PROBLEM Static charges are generated by the frictional forces during the conveying of plastics. When delivered into hoppers, these static charges can...
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Plastic slatted conveyor
PROBLEM Metal cans traveling on slatted conveyors are prone to absorbing static charges and storing them. Operators in contact or near proximity to...
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Polystyrene (EPS) tray stacking
PROBLEM Handling of polystyrene containers after forming and removal of waste can result in the containers when stacked falling over due to static...
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Powder Sieving
PROBLEM Rewinding bags onto a roll the static charges built up on the material will cause the roll to balloon. This makes the roll larger and less...
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Shrink sleeve
Static Control on Shrink Sleeving Preventing Label Alignment Issues PROBLEM Bottle sleeving is prone to the sleeve not sitting in the correct...
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Shrinkwrap noodles
PROBLEM Horizontal over wrappers, wrap heat shrink film around a forming tube. Product passes through the inside of the tube in a continuous...
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Silica Powder Hopper Filling
PROBLEM The friction generated by the silica travelling through the transfer pipes generates the static charges on the powder. Silica fills the...
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Silo Bag Filling
Transfer of plastic components or granules to silo bag. PROBLEM During the transfer of plastic components or granules to a silo bag, static charges...
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Solo bag filling – closed top
PROBLEM Static charges are generated by the frictional forces during the conveying of plastics. When delivered into hoppers, these static charges can...
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Solo bag filling – open top
PROBLEM Static charges are generated by the frictional forces during the conveying of plastics. When delivered into hoppers, these static charges can...
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Static control on step conveyor
PROBLEM Static charges on granulated recycled plastics cause issues with false readings with metal detectors, dust & plastics sticking to...
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Stretchhood Wrapper
Static Control on Stretch Hood Palletiser Preventing Misfeeding PROBLEM The blocking in the material caused during the production of the lay-flat...
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Tubular overwrapper
PROBLEM A high static charge is built up as the film unwinds and passes over various machines parts, rollers and web guides. This results in the...
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Twin self-adhesive label
Creased Labels Or Label Alignment Issues With Self-Adhesive Labels PROBLEM The build-up of static electricity on the label as it is removed from...
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Vertical form filling
Bag Sealing Problems In Vertical Form Fill & Seal Machines PROBLEM High static charges are generated when packaging film is fed from a wind off...
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Vibrating bowl feeder
PROBLEM Static charges generated by the vibrations and friction between plastics components, will cause the component to stick to the bowl preventing...
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Waste Compactor
PROBLEM Cut plastic waste is transported via ducting, entering the air bleed off chamber, which allows the waste product to drop into the...
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Waste transfer ionising flow-tube
PROBLEM Waste materials such as end trim is transported via ducting, entering the air bleed off chamber (cyclone), which allows the waste product to...
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Waste transfer ionising nozzles
PROBLEM Waste materials such as end trim is transported via ducting, entering the air bleed off chamber (cyclone), which allows the waste product to...
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