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Calendaring
PROBLEM A calendar drying and pressing paper generates static charges, which if not controlled will result in sparks. These sparks lead to the...
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Collating sheeting machine
PROBLEM Static charges between sheets being fed from a stack can result in multiple seed feeing issues. Static charges can be regenerated during...
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Cyclone – product sticking
PROBLEM Insulative plastic materials transferred via transfer ducting will generate static charges. A cyclone is used to slow and extract the air...
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Dust removal – hopper – flowtube
PROBLEM Discoloration in injection moulding is caused by contamination of equipment not properly cleaned. Cleaning of the machine during colour...
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Electrical wire rewind
PROBLEM To create the bubbles in Polystyrene Butane is injected into the liquid plastic during extrusion. As the extruded Polystyrene cools the...
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Expanded Polystyrene (EPS) film line
PROBLEM To create the bubbles in Polystyrene Butane is injected into the liquid plastic during extrusion. As the extruded Polystyrene cools the...
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Extrusion drying to print
PROBLEM Extruded plastics are often cooled in a water bath. This requires drying. During drying and conveying static charges can rebuild on the...
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Fibre optic coating
PROBLEM Static charges generated on the fibre optic filament can causes the coating of the filament not to bond exposing pin holes or weaknesses in...
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Fibre optic rewind
PROBLEM Static charges generated on the fibre optic filament will prevent the precision layering of the fibre required for unwinding. If the layers...
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Flat bag making
PROBLEM Food grade packing material is required to be free of static charges and contamination. Failure to control charges during the production of...
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Injection moulding-Master batch sticking
PROBLEM During the injection moulding process, masterbatch is added to the raw material. Static charges on the masterbatch will cause it to stick to...
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Laminating
PROBLEM Lamination of printed boards can be spoiled by contamination between the laminate and printed surface Static charges on the laminated...
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Large sheeting machine
PROBLEM During reel to sheet processes static charges are generated, which can cause the sheets to misbehave and stop the process. Static charges are...
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Laser cutting
PROBLEM During laser cutting static charges are generated on the material and the dust particles. The particles are then attracted to the product,...
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Masterbatch blending
PROBLEM Static charges are generated on the raw material and the masterbatch during blending. This can result in the masterbatch sticking to the...
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Milling Plastic
PROBLEM Static charges are generated by the frictional forces during the milling process. These static charges on the swarf prevent the vacuum...
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Milling-Routing plastics
PROBLEM Static charges are generated by the frictional forces during the conveying of plastics. When delivered into hoppers, these static charges...
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Off-line die cutter
PROBLEM Static charges during unwinding will attract contamination from atmosphere and machine frames Separation of waste material from the...
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Pile turner
PROBLEM Pile Turners are used to separate sheets of material on a pallet to ensure they feed individually into the production process. Static...
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Polystyrene (EPS) tray stacking
PROBLEM Handling of polystyrene containers after forming and removal of waste can result in the containers when stacked falling over due to static...
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Powder Sieving
PROBLEM Rewinding bags onto a roll the static charges built up on the material will cause the roll to balloon. This makes the roll larger and less...
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Recycling waste trim
PROBLEM Edge trim conveyed to a central processing plant will suffer from static charges causing it to stick inside ducting or on the cyclone walls....
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RFID Print laydown
PROBLEM Printed material used in RFID tag production can generate sufficient static charges that can destroy the RFID tag. Static charges generated...
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Screenprint powder applicator
PROBLEM Screen printed tea shirt transfers use powdered adhesive applied to the wet ink. Static charges generated on the material will hold the...
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Shrinkwrap noodles
PROBLEM Horizontal over wrappers, wrap heat shrink film around a forming tube. Product passes through the inside of the tube in a continuous...
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Static control on step conveyor
PROBLEM Static charges on granulated recycled plastics cause issues with false readings with metal detectors, dust & plastics sticking to...
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Vibrating bowl feeder
PROBLEM Static charges generated by the vibrations and friction between plastics components, will cause the component to stick to the bowl preventing...
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Wicketer bag making
PROBLEM During the bag making process, there are many problems caused by static charges, or aided by applying a static charge. Area 1: Static...
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