3D Component Cleaning
Meech offers a compact, integrated, cost-efficient, and safe solution for contamination control in 3D components
Research Papers
Meech Solutions
What Are 3D Components?
Complex-shaped plastic and molded parts (caps, closures, automotive trim)
Surfaces with pockets, recesses, and multiple angles
Handled in bulk, moved quickly, or densely packed
Multiple areas for contamination to build up and transfer
Problem
MICROPLASTICS from bottles, containers, caps, closures, and liners
FRICTION, ASSMBLY or HANDLING can release particles
PAINTS, COATINGS, or SEALENTS may flake
STATIC and DUST transfer contamination
Meech Approach
COMPACT: Retrofits onto existing machines, minimal space required
INTEGRATED: Works seamlessly with production lines and machinery
COST-EFFICIENT: No compressed air, minimal running costs
LOW MAINTENANCE : Only F8 filter bag replaced every 12–18 months
EFFECTIVE COATING : Uses ionised positive air + vacuum to capture particles
ADJUSTABLE : Fine-tune airflow via AHU screen, duct throttle, and bleed valve
SAFE : Contaminants collected safely in F8 filter bag
Result
REMOVES UP TO 99% OF CONTAMINATION from closures and components
Captures particles safely to prevent RECONTAMINATION
Operates WITHOUT COMPRESSED AIR, reducing running costs.
*Flip the cards to discover more about Meech Solutions.
Our Zero Faults Forward Approach
We have identified a number of manufacturing applications within the 3D component industry that are prone to contamination on the line. By applying the right solutions at these points, you make sure there are no weak links to your production chain. We explore these below and demonstrate our solutions…
3D Component Manufacturing Applications
It is critical that static electricity is controlled during the manufacturing process that involves 3D components. Below are some of the main areas affected by static charges during production, and our solutions to remove static charges and other contaminants
Using 261v2 Nozzle to Clean Plastic Containers Before Batch Code Printing
Problem: Dusty or statically charged products can cause issues where date-or batch-coding, using ink-jet printers. If the print surface is dusty, the dust will prevent the ink from adhering to the product.
Typical issues could include:
- Unreadable print due to misting,
- Repeated print head blockage,
- ESD damage to the print head circuit board.
Solution: By using a 261v2 Ionising Nozzle static charges are removed from the surface. Releasing the contamination which is then removed by the air that is blown from the nozzle. Spot cleaning of dusty or statically charged surfaces. This ensures reliable ink adhesion and protects print heads. Resulting in a higher-quality end product and reducing the need for machine maintenance. Waste is reduced, therefore savings are created.
Using CyClean Manifold to Clean Trays in Food Packaging
Problem: In ready-to-eat food production, shallow trays used to transfer products easily collect dry particulate contamination from ingredients and packaging. Particles become trapped along raised rims and corners, while manual or wet cleaning methods slow production and increase the risk of cross-contamination.
Solution: CyClean is a dry, close-range tray cleaning system designed for continuous food production lines. CyClean uses integrated ionisation to eliminate static charges, it then uses positive and negative airflows to disturb and remove the contaminants into the Air Handling Unit. By ionising, blowing, extracting, and re-ionising, CyClean removes and captures unbonded dry contamination from open and closed trays without water or chemicals—allowing trays to be reused immediately in high-hygiene environments.
Using a Bespoke CyClean-R to Clean Caps in the Beverage Packaging
Problem: In beverage production, plastic caps and closures can retain fine particles and debris generated during moulding and assembly. Contamination trapped inside closures poses a direct risk to product quality and brand reputation, especially on high-speed bottling lines. Furthermore, these micro-plastics may enter the bottles and be consumed, posing a health risk to consumers.
Solution: Circular DC Bars are connected to a PulseDrive Plus PDC Controller. The CyClean-R is positioned-off centre therefore cleaning runs diagonally across the cap as it travels along the manifold. The CyClean-R is paired with a Mini AHU – the positive pressure can be adjusted depending on orientation and depth of the caps.
Using IonRinse to Clean Containers
Problem: In beverage packaging, cleaning preforms, containers, and cans-reducing traditional water-based systems is energy-intensive, costly, and difficult to control.
Solution: The Meech IonRinse system provides a dry, water-free alternative for container cleaning. Using fan-driven, ionised airflow, IonRinse effectively removes loose contamination from preforms, containers, and cans-reducing energy consumption, simplifying operation, and helping beverage producers improve environmental performance.
Using IonWash to Clean Car Headlights
Problem: In automotive manufacturing, high-spec 3D components such as interior trim, housings, and structural parts easily attract dust and fine particles. Contamination on complex surfaces leads to defects, rework, production delays, and refection rates increasing overall manufacturing costs.
Solution: The Meech IonWash is a fully integrated system that incorporates powerful 12kVDC ionisation. High-volume blown, ionised airflow is delivered through multiple (up to 36) manoeuvrable nozzles, which are directed at the target component to neutralise static charge and remove contamination from the 3D component. The IonWash incorporates a fully enclosed cleaning chamber with high-volume, blown ionised airflow and negative vacuum airflow, which undergoes advanced filtration.
Using JetStream to Clean Car Bumpers Prior to Painting
Problem: After arriving from injection moulding, bumpers are covered in particles and other manufacturing deposits left over from the process. To compound the problem, the static charge that is inherent in plastic products causes more dirt to be attracted to the surface. Bumpers need to be thoroughly cleaned and neutralised before undergoing painting.
Solution: The Meech JetStream ionising air knife system is installed at the start of the bumper paint procedure to clean and neutralise the bumpers before they undergo the primer application stage. The air knives move over the total component shape at approximately 100 – 150mm distance from the surface to provide the best possible static neutralisation and contamination removal. The unique design of the JetStream system ensures that dirt does not re-circulate and re-contaminate painted bumpers.
* All drawings are for illustrative purposes only. The position of the static control solutions most suitable for your process will depend on certain factors of your application.
Web Cleaning and Surface Cleaning Solutions
Meech is a pioneer of 3D Component Cleaning manufacturer with a comprehensive range of four systems. Each system is based on a different cleaning principle, this uniquely allows us to provide our customers with a system best suited for their application. All Meech systems incorporate the latest shockless DC static control bars as standard which is crucial for comprehensive contamination removal.
Meech CyClean™ has been tremendously successful in hundreds of web cleaning applications. It is an extremely versatile product and can also be used to clean shallow complex shapes such as in industries like food and pharmaceuticals where cross-contamination is a serious concern.
Meech offers a bespoke compact, proven solution. Meech CyClean™-R cleaning manifold with central positive air slot and two vacuum air slots delivers consistent, reliable and high standard cleaning in fast-paced production environments, such as bottle caps and lids for all beverages and pharmaceutical products.
Meech offers a high‑performance, dry rinsing solution.
Meech IonRinse™ uses fan‑driven ionised airflow to deliver consistent, reliable and water‑free cleaning in fast‑paced production environments. By neutralising static and removing loose contamination without moisture, IonRinse™ ensures high‑standard container and can cleaning for industries such as food, beverage and pharmaceuticals.
The Meech offers a revolutionary nozzle cleaning system, designed to remove dry un-bonded contamination from industrial to clean roon zones.Developed specifically with three-dimensional ionisation in mind, the IonWash is the latest innovation in large product and component contamination removal.
The Model 261v2 Ion Nozzle is a small, robust ionising nozzle and provides an ionised airflow for cleaning and neutralising static charges. It is powered by a Meech Model 233v4 and is suitable for industrial, electronic and cleanroom environments and is quick to install and easy to use.
Air Technology Solutions
The Meech Air Efficiency range has been developed to reduce energy costs by effectively reducing air consumption. This is done by entraining ambient air into the compressed air flow, which then minimises the need for compressed air. Ultimately this increases efficiency and cut costs, in some cases by over 70%. The Air Efficiency range is used in many applications typically to convey, dry or clean parts and can also reduce noise levels.
Energy Saving Safety Nozzles from Meech can save up to 70% of compressed air demand whilst dramatically reducing noise levels.
The innovative nozzle design forces compressed air through an adjustable circular slot and then directs it at high velocity over the outside of the nozzle cone.
The design amplifies the output airflow by entraining the ambient air at a 25:1 ratio.
Meech Air Curtains provide an efficient laminar sheet of compressed air for wide area blow-off and air drying applications.
The Air Curtain releases a small volume of compressed air through a 0.002″ (.0508mm) slot along its entire length. The ‘sheet’ of compressed air travels down the face of the Air Curtain creating an area of low pressure behind it that entrains ambient air at a ratio of up to 25:1 delivering a massive airflow to the target.
When used to replace drilled or slotted lengths of pipe, which consume vast volumes of compressed air, the Air Curtain offers compressed air savings of up to 70%.
Energy Saving Safety Blowguns from Meech combine an ergonomic lightweight gun handle with the Meech Air Saver Nozzle.
The innovative nozzle design forces compressed air through an adjustable circular slot and then directs it at high velocity over the outside of the nozzle cone. The design amplifies the output airflow by entraining the ambient air at a 25:1 ratio.
Meech blowguns typically save up to 70% of compressed air usage compared to conventional types of blowgun whilst dramatically reducing noise levels.
Meech Air Technology High Thrust Jets are designed to provide a high power blast of air whilst reducing compressor demand and lowering noise levels.
The High Thrust Jets use a very small amount of compressed air to generate a high power blow off force. This is achieved by forcing compressed air through an adjustable internal circular slot.
The high velocity air from the slot generates an area of low pressure at the rear of the jet that entrains ambient air at a ratio of 4:1. This maximises the high power blow off.
Meech Air Technology Energy Saving Air Amplifiers provide large airflows whilst only consuming a minimal volume of compressed air.
A tiny amount of compressed air is released through an adjustable circular slot inside the Air Amplifier creating a ‘tube’ of air. The ‘tube’ of air then travels towards the front creating areas of low pressure behind and in front that entrains ambient air at a ratio of between 4 and 25:1 depending on the size of air amplifier.
Meech Air Amplifiers are available in five sizes in aluminium (three sizes available in stainless steel) to suit a wide range of applications.
Could we help improve your
3D component manufacturing process?

